Machine Guarding by Wirecrafters
Project Overview: Automation plays a major role in keeping production moving efficiently, but it also requires safety systems that can perform reliably in harsh industrial conditions. At NGK Ceramics, protecting employees around material-handling equipment became an important part of supporting …
Machine guarding plays a major role in workplace safety, but many facilities treat it as a one-time project instead of an ongoing process. OSHA compliance requires more than installing a few barriers around equipment. Facilities need to evaluate hazards, control access, and maintain guarding systems …
Facility managers set the tone for safety on the floor. Policies matter, but day-to-day results come from how well teams control risk around equipment. Machine guarding sits at the center of that effort. When guards are properly planned, installed, and maintained, they reduce exposure to hazards and …
Metal fabrication environments move fast. Cutting, bending, welding, and forming all take place on the same floor, often simultaneously. With that level of activity comes real risk. Sharp edges, high heat, moving parts, and flying debris all create hazards that require consistent control. Machine …
Project Overview: Equipment-heavy laundry operations require clear separation between people and moving machinery to keep work areas safe and organized. At this commercial laundry facility, the team needed to create better separation as operations continued at a high pace. Working with Jensen, …
Project Overview: As automation continues to transform large-scale distribution operations, facilities are challenged to balance advanced technology with practical safety solutions. When a large grocery distribution operation implemented an advanced automated storage and retrieval system (ASRS), it …
Project Overview: Safety and access control were critical priorities for Nucor as they sought to protect employees better while working around large lathes and heavy machinery. To support these efforts, CMM Industrial partnered with WireCrafters to design and implement a wire partition system that …
Project Overview: When Starland Metals set out to strengthen its welding operations with a new robotic investment, safety and performance had to work hand in hand. To support this initiative, Cloos partnered with WireCrafters to provide a hard-guarding solution that protects operators while …
Project Overview: WireCrafters partnered with Nashville Wire to deliver a comprehensive machine guarding solution designed to enhance safety around a robotic cell. As automation continues to play a larger role in manufacturing, protecting employees while maintaining efficiency becomes critical. …
Project Overview: WireCrafters worked alongside Airline Hydraulics to provide a machine-guarding solution for Berry Plastics, meeting a vital safety requirement in a highly automated area of the facility. The application was designed to safeguard employees from a hazardous piece of automation while …
Project Overview: WireCrafters worked alongside Motion Industries to provide a wire partition application for Tate and Lyle that improved organization and security within the facility’s maintenance area. The solution enclosed a dedicated portion of the space, creating a clearly defined and …
Project Overview: WireCrafters worked alongside Steven Engineering to provide a machine guarding solution at 3M’s Corona, California facility, where employee safety around an industrial oven was a key concern. The project required a guarding system that could protect employees from potential burn …
Project Overview: WireCrafters partnered with Bulwark Safety Systems to deliver a comprehensive machine guarding solution for PCC, creating a safer, more controlled manufacturing environment. The application extended beyond traditional machine guarding to include a light curtain enclosure, banner …
Retrofitting machine guards on older equipment can present unique challenges. Many legacy machines were built long before today’s safety standards were established, which means facility leaders often have to work around tight spaces, outdated designs, and ongoing production needs. With the right …
Project Overview: WireCrafters worked with Ergonomic Partners to deliver a machine-guarding solution to protect operators around a robotic welding machine. The application required a robust, compliant system that balanced safety with accessibility, ensuring the welding process could operate …
Project Overview: WireCrafters collaborated with Bulwark Safety Systems to deliver a machine guarding solution for PCC Aerostructures. This manufacturer required secure protection around a row of three machines with wide access needs. The project called for a system that could maintain a high level …
Proper machine guarding begins with installation, but long-term safety requires ongoing attention. Routine maintenance, regular inspections, and continuous monitoring ensure that guards remain effective throughout their lifecycle. When facilities take a proactive approach to guard management, they …
Project Overview: WireCrafters recently partnered with Weldbot to deliver a machine guarding solution for their robotic weld cell. As Weldbot continues to expand its automation capabilities, ensuring a safe, compliant workspace around high-precision welding equipment is a top priority. WireCrafters …
Project Overview: WireCrafters partnered with DW Fritz to deliver a customized machine guarding solution for an undisclosed customer seeking enhanced protection around their robotic and conveyor systems. The facility required a durable, reliable, and well-integrated guarding setup to support …
When evaluating safety investments, it is natural to focus on the upfront cost. However, when it comes to machine guarding, the real question is not “How much does it cost?” but “What is the cost of not doing it?” The return on investment in proper machine guarding goes far beyond compliance. It …
